Process Data Historian and Reporting Software System
DeByers Historian
Generate Batch and Time Range Based Reports
The
DeByers Process Data Historian and Reporting System provides a robust
set of tools for analyzing Process data and utilizing it to drive your
Process Improvement activities. DeByers Historian is designed to handle
time series based data logged from PLC's and other controllers. The
Historian is also designed for Batch processes. The Historian has built
in reporting tools that your management and engineering staff can use to
analyze and report on your processes.
The following reporting tools are included with the Historian:
Batch Cycle Time Report Alarm History Report Downtime Report Production Report Graphical Analysis Reports
Cycle Time Reports
Generate Cycle Times by Product
Compare Cycle Times by machine, process, shift, operator, etc
Cycle Time Report
Reactor 1 & Reactor 2
2/2/2019 12:00:00 AM - 3/2/2019 12:00:00 AM
Detail: Reactor 1
Product ID
Lot#
Start Time
End Time
Total Cycle Time, Hrs
Downtime During Cycle, Hrs
9321
4854
2019/02/04 07:32:00
2019/02/05 19:25:00
35.9
2.1
Product 1234
Batch101
2019/02/07 05:22:00
2019/02/08 07:04:00
25.7
2.3
Batch 112
2019/02/18 01:21:00
2019/02/19 05:41:00
28.3
3.7
Batch 117
2019/02/19 05:49:00
2019/02/20 09:21:00
27.5
1.6
Product 4597
165904
2019/02/05 19:33:00
2019/02/07 05:16:00
33.7
3.3
166011
2019/02/15 00:06:00
2019/02/16 11:16:00
35.2
3.8
166221
2019/02/23 02:36:00
2019/02/24 13:00:00
34.4
3.3
Product 5678
ZQ011
2019/02/11 12:50:00
2019/02/12 12:20:00
23.5
2.6
ZM033
2019/02/12 12:28:00
2019/02/13 11:49:00
23.4
2.3
ZP177
2019/02/20 09:31:00
2019/02/21 11:22:00
25.9
4.4
BB789
2019/02/27 14:45:00
2019/02/28 16:13:00
25.5
4.0
BA799
2019/02/28 16:20:00
2019/03/01 15:47:00
23.5
2.2
Product 6712
12093
2019/02/08 07:12:00
2019/02/09 21:45:00
38.6
2.6
12095
2019/02/09 21:52:00
2019/02/11 12:42:00
38.8
2.9
13004
2019/02/21 11:30:00
2019/02/23 02:27:00
39.0
3.1
Product 9321
4851
2019/02/02 19:26:00
2019/02/04 07:24:00
36.0
2.7
5101
2019/02/13 11:54:00
2019/02/14 23:57:00
36.1
3.1
5202
2019/02/16 11:30:00
2019/02/18 01:11:00
37.7
5.1
5224
2019/02/24 13:07:00
2019/02/26 03:03:00
37.9
4.3
5227
2019/02/26 03:11:00
2019/02/27 14:38:00
35.5
3.1
Detail: Reactor 2
Product ID
Lot#
Start Time
End Time
Total Cycle Time, Hrs
Downtime During Cycle, Hrs
9321
5225
2019/02/15 09:55:00
2019/02/16 13:51:00
27.9
3.4
Product 1234
Batch98
2019/02/05 02:00:00
2019/02/06 00:19:00
22.3
4.2
Batch99
2019/02/07 04:53:00
2019/02/08 02:46:00
21.9
3.7
Batch100
2019/02/08 02:54:00
2019/02/08 23:07:00
20.2
2.7
Batch110
2019/02/16 13:58:00
2019/02/17 11:00:00
21.0
2.7
Batch111
2019/02/18 06:31:00
2019/02/19 04:31:00
22.0
3.8
Batch1120
2019/02/23 17:26:00
2019/02/24 14:59:00
21.6
4.0
Batch1122
2019/02/24 15:06:00
2019/02/25 12:31:00
21.4
3.8
Product 4597
165224
2019/02/02 19:34:00
2019/02/03 23:13:00
27.7
3.4
165238
2019/02/03 23:23:00
2019/02/05 01:54:00
26.5
2.5
166204
2019/02/11 18:34:00
2019/02/12 21:52:00
27.3
3.4
166206
2019/02/12 22:02:00
2019/02/14 00:18:00
26.3
2.3
166231
2019/02/20 08:54:00
2019/02/21 13:25:00
28.5
3.5
171041
2019/02/27 12:29:00
2019/02/28 17:16:00
28.8
4.5
Product 5678
BD215
2019/02/10 06:30:00
2019/02/11 01:18:00
18.8
3.0
BB779
2019/02/17 11:07:00
2019/02/18 06:24:00
19.3
4.8
BF199
2019/02/22 22:07:00
2019/02/23 17:13:00
19.1
3.7
EW11
2019/02/26 17:32:00
2019/02/27 12:21:00
18.8
3.2
Product 5678-RW
BD224
2019/02/11 01:27:00
2019/02/11 18:28:00
17.0
2.1
Product 6712
12097
2019/02/08 23:14:00
2019/02/10 06:23:00
31.2
3.8
13007
2019/02/14 00:26:00
2019/02/15 09:46:00
33.3
4.9
13005
2019/02/21 13:34:00
2019/02/22 21:58:00
32.4
3.9
Product 9321
5109
2019/02/06 00:28:00
2019/02/07 04:44:00
28.3
4.8
5226
2019/02/19 04:38:00
2019/02/20 08:47:00
28.2
3.4
5301
2019/02/25 12:39:00
2019/02/26 17:22:00
28.7
3.8
Summary: Reactor 1
Product ID
# Cycles
Average Cycle Time, Hrs
Average Downtime, Hrs
9321
1
35.9
2.1
Product 1234
3
27.2
2.5
Product 4597
3
34.4
3.5
Product 5678
5
24.3
3.1
Product 6712
3
38.8
2.8
Product 9321
5
36.6
3.7
Summary: Reactor 2
Product ID
# Cycles
Average Cycle Time, Hrs
Average Downtime, Hrs
9321
1
27.9
3.4
Product 1234
7
21.5
3.5
Product 4597
6
27.5
3.3
Product 5678
4
19.0
3.7
Product 5678-RW
1
17.0
2.1
Product 6712
3
32.3
4.2
Product 9321
3
28.4
4.0
Summary: Overall Summary
Product ID
# Cycles
Average Cycle Time, Hrs
Average Downtime, Hrs
9321
2
31.9
2.8
Product 1234
10
23.2
3.2
Product 4597
9
29.8
3.3
Product 5678
9
22.0
3.4
Product 5678-RW
1
17.0
2.1
Product 6712
6
35.5
3.5
Product 9321
8
33.5
3.8
Downtime Time Reports
Generate Downtime Reports
The
Historian Downtime Report tool provides detailed analysis of your
overall equipment effectiveness. The report allow you to review the
details of events by process. Report equipment efficiency and runtime by
shift, operator, etc.
Pareto's Analysis of:
Alarms
Operator Reported Causes for Downtime
Maintenance
Changeovers
Utility Related Faults
Reactor 3
Downtime Report
2/2/2019 12:00:00 AM - 2/9/2019 12:00:00 AM
Detail: Reactor 3
Date: Day
Product ID
Lot#
Shift
Process Status
Start Time
End Time
Alarm/Downtime Cause
2019/02/02
Product 5678
1901512
C
Unloading
00:00:00
00:00:00
Product 4597
1902401
C
Changeover
01:00:00
01:00:00
Running
03:09:00
07:57:00
A
Running
08:00:00
10:08:00
Stopped
10:09:00
10:09:00
10:09:00
02/05 12:13:00
Reason for Downtime = Steam value PLC output fuse blown
Running
11:27:00
15:45:00
B
Running
16:00:00
23:54:00
2019/02/03
Product 4597
1902401
C
Running
00:00:00
07:58:00
A
Running
08:00:00
15:45:00
B
Running
16:00:00
23:50:00
2019/02/04
Product 4597
1902401
C
Running
00:00:00
07:46:00
A
Running
08:00:00
08:40:00
Unloading
08:47:00
08:47:00
Product 1234
1902101
A
Changeover
11:03:00
11:03:00
Running
13:19:00
15:41:00
B
Running
16:00:00
23:59:00
2019/02/05
Product 1234
1902101
C
Running
00:00:00
07:58:00
A
Running
08:00:00
12:11:00
Stopped
12:13:00
13:15:00
13:15:00
13:30:00
Reason for Downtime = Cooling water valve jammed - replaced
Running
13:30:00
15:59:00
B
Running
16:00:00
23:34:00
2019/02/06
Product 1234
1902101
C
Running
00:00:00
07:53:00
A
Running
08:00:00
09:34:00
Unloading
09:52:00
09:52:00
1902102
A
Changeover
12:29:00
12:29:00
Running
13:57:00
15:54:00
B
Running
16:00:00
23:52:00
2019/02/07
Product 1234
1902102
C
Running
00:00:00
07:03:00
A
Running
08:00:00
15:59:00
B
Running
16:00:00
23:56:00
2019/02/08
Product 1234
1902102
C
Running
00:00:00
07:44:00
A
Running
08:00:00
09:29:00
Unloading
09:31:00
09:31:00
Product 6712
1902601
A
Changeover
11:27:00
11:27:00
Running
13:23:00
15:14:00
B
Running
16:00:00
23:58:00
2019/02/09
Product 6712
1902601
C
Running
00:00:00
00:00:00
Runtime Summary: Reactor 3 - On Change - Reactor Status
Product ID
Lot#
Shift
Total Hours
% Running
% Stopped
% Changeover
% Unloading
Product 1234
1902101
A
14.5
75.5
8.9
15.7
0.0
Product 1234
1902101
B
15.6
100.0
0.0
0.0
0.0
Product 1234
1902101
C
15.9
100.0
0.0
0.0
0.0
Product 1234
1902102
A
12.9
88.6
0.0
11.4
0.0
Product 1234
1902102
B
15.8
100.0
0.0
0.0
0.0
Product 1234
1902102
C
14.8
100.0
0.0
0.0
0.0
Product 4597
1902401
A
16.3
92.0
8.0
0.0
0.0
Product 4597
1902401
B
15.7
100.0
0.0
0.0
0.0
Product 4597
1902401
C
22.7
90.5
0.0
9.5
0.0
Product 5678
1901512
C
0.0
Product 6712
1902601
A
3.8
48.9
0.0
51.1
0.0
Product 6712
1902601
B
8.0
100.0
0.0
0.0
0.0
Product 6712
1902601
C
0.0
Total
155.8
93.3
1.7
5.0
0.0
Alarm/Downtime Cause Summary: Reactor 3 - On Change
Qty
Detail
1
Reason for Downtime = Steam value PLC output fuse blown
1
Reason for Downtime = Cooling water valve jammed - replaced
Production Summary Reports
Generate Production Reports
The Historian Production Report tool provides production reports that may be summarized by:
Process
Shift
Operator
Day, Week, Month, Year
Drumming Station
Production Report
3/2/2019 12:00:00 AM - 3/5/2019 1:14:04 PM
Detail: Drumming Station - Net wt, lbs
Date: Day
Product ID
Lot#
Shift
Total Net lbs
# Drums
Start Time
End Time
2019/03/02
Product 5678
EW11
A
8,263.0
22
08:00:00
09:08:10
Product 4597
1902403
A
16,359.0
37
12:51:10
15:05:16
2019/03/03
Product 5678
BB789
A
11,770.0
31
08:00:00
09:41:02
Product 4597
171041
A
8,338.0
19
13:44:02
14:49:30
2019/03/04
Product 5678
BA799
A
12,084.0
32
08:00:00
09:37:06
Product 6712
14682
A
8,318.0
19
13:31:42
14:40:18
Product 4597
1902404
B
15,367.0
35
18:48:18
21:01:01
2019/03/05
Product 6712
13009
A
10,784.0
24
08:00:00
09:28:04
Summary: Drumming Station - Net wt, lbs
Product ID
Lot#
Shift
Total Net lbs
# Drums
Product 4597
171041
A
8,338.0
19
Product 4597
1902403
A
16,359.0
37
Product 4597
1902404
B
15,367.0
35
Product 5678
BA799
A
12,084.0
32
Product 5678
BB789
A
11,770.0
31
Product 5678
EW11
A
8,263.0
22
Product 6712
13009
A
10,784.0
24
Product 6712
14682
A
8,318.0
19
Import PLC and Controller Data
The
Historian will import data currently being logged from your PLC's and
controllers. The Historian accepts data in the standard format - CSV
files (CSV - comma separated variable files). This format is supported
by most PLC's, HMI's(operator interfaces), SCADA systems, and third
party data loggers.
Try Before You Buy!
We
offer a demo version of the Historian for evaluation prior to purchase.
The demo comes with preloaded database and configured reports.
To activate your software, login to your account. Navigate to the "Activate/View Licenses Page". Follow the instructions on that page. Please contact customer support if you are having issues or are unable to to activate your software.
***Note
- Once you have activated your software license, you will no longer be
eligible for a refund. The software will operate in Demo mode until it
has been authorized to allow you to evaluate the product.